Die casting involves pouring molten metal into a pre-prepared mold, called a cast, under high pressure and high speed. The application of pressure and heat or cold helps ensure the casting solidifies as desired. Once the casting has cooled totally, it’s ejected from the cast. The entire process takes place automatically by means of state-of-the-art machinery.

Aluminum’s widely recognized as one of the best die casting alloys due to its non-ferrous, lightweight properties. Thanks to these properties, aluminum die casting’s predicted to make up over $57 billion of the total industry value by 2027.

Likewise, the gravity die casting process works best when creating castings with good mechanical properties that suit heat treatment. During this process, the caster melts the aluminum and pours it into an automatic tilting gravity casting machine. This allows the metal to flow smoothly into the mold cavity, creating little turbulence.

You can use the aluminum die casting process to create customized parts for the following applications, and more: Robotic arms, Lightweight components for E-bikes, Medical devices, Machinery for food manufacturing, Automotive parts, Construction industry tools.

Die-cast components are ideal for pneumatic and hydraulic tools, due to their leak-tight and vacuum-tight properties. They’re also lightweight, highly tensile, and dissipate heat quickly.

The aluminum die casting process involves several steps, especially if you need customized parts for your industry.

This proven process is the most effective way to achieve precise, efficient parts for any industry. Mars closely monitor each stage of the procedure and quality test the final product to ensure maximum satisfaction for our clients.